Automotive Solutions

Domain-Specific AI.
Not Generic Models.

We fine-tune dedicated models for each automotive domain: controls, robotics, vision systems, paint, body, assembly, powertrain, and more. One model doesn't fit all.

Fine-Tuned for Every Domain

Generic LLMs don't understand the difference between a PLC fault code and a robot teach pendant error. We build specialized models that speak the language of each automotive discipline.

flowchart TB
    subgraph Input[Incoming Query]
        Query[User Question]
    end
    
    subgraph Router[Domain Router]
        Intent[Intent Classification]
        Route[Domain Detection]
    end
    
    subgraph Domains[Domain Expert Models]
        Controls[Controls & PLC Expert]
        Robotics[Robotics Expert]
        Vision[Vision Systems Expert]
        Paint[Paint Shop Expert]
        Body[Body Shop Expert]
        Assembly[Final Assembly Expert]
        Powertrain[Powertrain Expert]
    end
    
    subgraph Knowledge[Domain Knowledge Bases]
        ControlsKB[Control Specs & Fault Codes]
        RoboticsKB[Robot Manuals & Programs]
        VisionKB[Camera & Inspection Docs]
        PaintKB[Paint Process Parameters]
        BodyKB[Welding & Joining Specs]
        AssemblyKB[Assembly Procedures]
        PowertrainKB[Engine & Trans Specs]
    end
    
    Query --> Intent --> Route
    Route --> Controls --> ControlsKB
    Route --> Robotics --> RoboticsKB
    Route --> Vision --> VisionKB
    Route --> Paint --> PaintKB
    Route --> Body --> BodyKB
    Route --> Assembly --> AssemblyKB
    Route --> Powertrain --> PowertrainKB
            
Controls & PLC

Automation Control Systems

Fine-tuned models that understand Allen-Bradley, Siemens, and Mitsubishi PLC ecosystems. Trained on ladder logic patterns, fault code databases, and control system documentation.

  • Fault Diagnosis: Natural language querying of fault codes with root cause analysis and recommended actions
  • Program Analysis: Explain ladder logic, function blocks, and structured text in plain English
  • Alarm Rationalization: Categorize and prioritize alarms based on production impact
  • Troubleshooting Guides: Step-by-step diagnostic procedures generated from historical fixes

Use Cases

Maintenance Tech: "What does fault F-2341 on the stamping press mean and how do I fix it?"

Controls Engineer: "Show me all interlocks related to conveyor C-12 in the body shop."

Production Lead: "Which alarms are causing the most downtime on Line 3 this week?"

Robotics

Industrial Robot Systems

Expert models for FANUC, ABB, KUKA, and Yaskawa robot systems. Trained on robot programming, teach pendant operations, motion control, and integration with peripheral equipment.

  • Program Interpretation: Explain robot programs (RAPID, KRL, TP) in natural language
  • Path Optimization: Analyze cycle times and suggest motion improvements
  • Collision Prevention: Review programs for potential collision scenarios
  • Gripper & Tooling: End-of-arm tooling selection and configuration guidance
  • Safety Integration: Light curtain, area scanner, and safety controller configuration

Use Cases

Robot Tech: "Robot R-42 is throwing a servo overload on axis 3. What's the diagnostic procedure?"

Programmer: "How do I implement a pallet pattern pick in FANUC TP?"

Integration Engineer: "What's the handshake sequence between the robot and the vision system?"

Vision Systems

Machine Vision & Inspection

Specialized for Cognex, Keyence, and custom vision deployments. Understands camera calibration, lighting, pattern matching, defect classification, and vision-guided robotics.

  • Defect Classification: Train custom classifiers on your specific defect types
  • Camera Setup: Lens selection, lighting configuration, and calibration procedures
  • Inspection Design: Pattern matching, edge detection, and measurement tool selection
  • False Reject Analysis: Identify why good parts are being rejected and tune thresholds
  • Traceability: Image archival and retrieval for quality audits

Use Cases

Vision Engineer: "Camera 7 is rejecting 15% of parts on edge detection. How do I tune the threshold?"

Quality: "Show me all rejected parts for VIN 12345 with the original inspection images."

Process Engineer: "What lighting angle works best for detecting surface scratches on chrome trim?"

Paint Shop

Paint Process Intelligence

Deep expertise in automotive paint processes: E-coat, primer, basecoat, clearcoat, sealer application, and booth environmental controls. Trained on paint defect classification, process parameters, and color matching.

  • Defect Root Cause: Analyze paint defects (runs, sags, orange peel, dirt) with process correlation
  • Parameter Optimization: Bell speed, shaping air, voltage, and flow rate recommendations
  • Booth Climate: Temperature, humidity, and air velocity impact on finish quality
  • Color Matching: Blend-out recommendations and panel sequencing
  • Film Build: Mil thickness optimization across body geometry

Use Cases

Paint Engineer: "We're seeing orange peel on horizontal surfaces after booth 3. What parameters should I check?"

Colorist: "Customer returned vehicle for metallic flop mismatch. What's the recommended repair process?"

Supervisor: "Which shifts had the highest dirt defect rate this month and what were booth conditions?"

Body Shop

Welding & Body Assembly

Expert systems for resistance welding, MIG/MAG, laser welding, adhesive bonding, and mechanical fastening. Trained on weld schedules, electrode management, dimensional control, and body-in-white quality.

  • Weld Quality: Analyze weld parameters, expulsion rates, and electrode wear patterns
  • Schedule Optimization: Current, time, force recommendations for different stack-ups
  • Electrode Management: Tip dress frequency, cap replacement scheduling
  • Dimensional: Gap and flush analysis with fixture adjustment recommendations
  • Mixed Materials: Aluminum-steel joining, adhesive process parameters

Use Cases

Weld Engineer: "Gun 47 is showing increased expulsion. What's the recommended schedule adjustment?"

Dimensional: "Rear quarter panel gap is 0.5mm over spec at checkpoint 12. Which fixtures affect this?"

Launch Team: "What were the lessons learned from the last aluminum door panel launch?"

Final Assembly

General Assembly Operations

Intelligence for trim, chassis, and final operations. Trained on torque specifications, fluid fill procedures, electrical systems, ergonomic considerations, and option complexity management.

  • Torque Management: DC tool programming, joint verification, and rundown analysis
  • Error Proofing: Part verification, vision confirmation, and sequence enforcement
  • Fluid Fill: Fill volumes, vacuum specifications, and leak detection procedures
  • Electrical: Wire routing, connector verification, and network diagnostics
  • Kitting: Sequence management and option-level kit building

Use Cases

Team Lead: "What's the correct torque spec and sequence for the front subframe bolts?"

Quality: "CAN network error on vehicle 4521. What modules should I check first?"

Launch: "How do we error-proof the new panoramic roof option in existing stations?"

Powertrain

Engine, Transmission & Battery

Specialized models for ICE machining, transmission assembly, and EV battery manufacturing. Trained on tolerance management, hot test procedures, battery cell assembly, and pack integration.

  • Machining: Tool wear analysis, surface finish optimization, tolerance trending
  • Hot Test: Dyno test interpretation, leak detection, NVH analysis
  • Battery Assembly: Cell sorting, welding parameters, thermal management
  • Pack Testing: High voltage procedures, BMS calibration, charge/discharge cycles
  • Traceability: Component genealogy and serialization queries

Use Cases

Machining: "Tool 15 on the block line is showing Cpk drift. What's the offset recommendation?"

EV Battery: "What's the cell sorting criteria for pack position P12?"

Hot Test: "Engine serial E-89421 failed NVH. Show me the frequency spectrum and likely causes."

Cross-Domain Intelligence

Quality Traceability

Trace a customer complaint from final vehicle back through assembly, body, paint, and supplier data. Single query across all domain knowledge bases.

End-to-End Genealogy

Launch Support

Pull lessons learned, specifications, and procedures from previous launches. Domain models understand what's relevant to your specific change.

Knowledge History

Predictive Maintenance

Combine sensor telemetry with domain expertise. Models understand what "abnormal" means for each specific equipment type.

Sensors Prediction

Engineering Search

Find specifications, drawings, and procedures across PLM, MES, and document systems. Domain routing ensures relevant results.

Search Unified

Ready for Automotive AI That Speaks Your Language?

We understand automotive operations because we've worked in them. Let's discuss which domains matter most to your operations.